Tuesday 26 July 2011

Types of Looms

A back strap loom with a shed-rod.

Backstrap_loom

A simple loom which has its roots in ancient civilizations comprising two sticks or bars between which the warps are stretched. One bar is attached to a fixed object and the other to the weaver usually by means of a strap around the back. On traditional looms, the two main sheds are operated by means of a shed roll over which one set of warps pass, and continuous string heddles which encase each of the warps in the other set. The weaver leans back and uses her body weight to tension the loom. To open the shed controlled by the string heddles, the weaver relaxes tension on the warps and raises the heddles. The other shed is usually opened by simply drawing the shed roll toward the weaver. Both simple and complex textiles can be woven on this loom. Width is limited to how far the weaver can reach from side to side to pass the shuttle. Warp faced textiles, often decorated with intricate pick-up patterns woven in complementary and supplementary warp techniques are woven by indigenous peoples today around the world. They produce such things as belts, ponchos bags, hatbands and carrying cloths. Supplementary weft patterning and brocading is practiced in many regions. Balanced weaves are also possible on the back strap loom. Today, commercially produced backstrap loom kits often include a rigid heddle.

Warp weighted loom

376px-Reconstruction-of-neolithic-loom

 

The warp-weighted loom is a vertical loom that may have originated in the Neolithic period. The earliest evidence of warp-weighted looms comes from sites belonging to the StarĨevo culture in modern Hungary and from late Neolithic sites in Switzerland. This loom was used in Ancient Greece, and spread north and west throughout Europe thereafter. Its defining characteristic is hanging weights (loom weights) which keep bundles of the warp threads taut. Frequently, extra warp thread is wound around the weights. When a weaver has reached the bottom of the available warp, the completed section can be rolled around the top beam, and additional lengths of warp threads can be unwound from the weights to continue. This frees the weaver from vertical size constraints.

 

 

Drawloom

A drawloom is a hand-loom for weaving figured cloth. In a drawloom, a "figure harness" is used to control each warp thread separately. A drawloom requires two operators, the weaver and an assistant called a "drawboy" to manage the figure harness.

Handloom

Elements of a foot-treadle floor loom722px-Warsztat.svg

Wood frame 

  1. Seat for weaver
  2. Warp beam- let off
  3. Warp threads
  4. Back beam or platen
  5. Rods – used to make a shed
  6. Heddle frame - heald frame - harness
  7. Heddle- heald - the eye
  8. Shuttle with weft yarn
  9. Shed
  10. Completed fabric
  11. Breast beam
  12. Batten with reed comb
  13. Batten adjustment
  14. Lathe
  15. Treadles
  16. Cloth roll- takeup

In a wooden vertical-shaft looms the heddles were fixed in place in the shaft. The warp threads pass alternately through a heddle and through a space between the heddles (the shed), so that raising the shaft raises half the threads (those passing through the heddles), and lowering the shaft lowers the same threads—the threads passing through the spaces between the heddles remain in place.

Flying Shuttle

 

Flying shuttle showing metal capped ends, wheels, and a pirnof weft thread

Hand weavers could only weave a cloth as wide as their an arms length. If cloth needed to be wider, two people would do the task often this would be an adult with a child. John Kay (1704–1764) patented the Flying Shuttle in 1733. The weaver held a picking stick that was attached by cords to a device at both ends of the shed. With a flick of the wrist, one cord was pulled and the shuttle was propelled through the shed to the other end of side with considerable force, speed and efficiency. A flick in the opposite direction and the shuttle was propelled back. A single weaver had control of this motion but the flying shuttle could weave much wider fabric than an arms length at much greater speeds than had been achieved with the hand thrown shuttle. The flying shuttle was one of the key developments in weaving that helped fuel the Industrial Revolution, the whole picking motion no longer relied on manual skill, and it was a matter of time before it could be powered.

Haute-lisse and basse-lisse looms

Looms used for weaving traditional tapestry are classified as haute-lisse looms, where the warp is suspended vertically between two rolls, and the basse-lisse looms, where the warp extends horizontally between the rolls.

Power looms

Edmund Cartwright built and patented a power loom in 1785, and it was this that was adopted by the nascent cotton industry in England. A silk loom was made by Jacques Vaucanson in 1745, which used the same ideas but it wasn't developed further. The invention of the flying shuttle by John Kay had been critical to the development of a commercially successful power loom.Cartwright's loom was impractical but the ideas were developed by numerous inventors in the Manchester area in England, where by 1818 there were 32 factories containing 5732 looms.

Horrocks loom was viable but it was the Roberts Loom in 1830 that marked the turning point. Before this time hand looms had outnumbered power looms. Incremental changes to the three motions continued to be made. The problems of sizing, stop-motions, consistent take-up and a temple to maintain the width remained. In 1841, Kenworthy and Bullough produced the Lancashire Loom which was self-acting or semi-automatic. This enables a 15-year-old spinner to run six looms at the same time. Incrementally, the Dickinson Loom, and then the Keighley born inventor Northrop working for the Draper Corporation in Hopedale produced the fully automatic Northrop Loom which recharged the shuttle when the pirn was empty. The Draper E and X model became the leading products from 1909 until they were challenged by the different characteristics of synthetic fibres such as rayon.

From 1942 the faster and more efficient shuttleless Sulzer looms and the rapier looms were introduced. Modern industrial looms can weave at 2000 weft insertions per minute. Today, advances in technology have produced a variety of looms designed to maximize production for specific types of material. The most common of these are air-jet looms and water-jet looms

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